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END-OF-LINE AUTOMATION

End-of-Line Solutions & End-of-Line Packaging Systems

Seamless Flow from Production to Dispatch

We integrate product conveying, case packing, palletizing, stretch wrapping and dispatch preparation into a single automation architecture.

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Single FlowMachine-to-machine synchronization
RoboticPalletizing & pick-place
TraceablePLC / HMI / production data tracking
ScalableIntegration with existing lines
Integrated filling, case packing, palletizing and stretch wrapping end-of-line system
LINE LAYOUT

Complete End-of-Line Packaging and Palletizing

A complete end-of-line system in which all stations operate as one continuous flow, from product discharge to a palletized load ready for dispatch. The layout is engineered according to available floor space, hourly throughput and existing equipment.

Complete end-of-line system with Cartesian case packing and palletizing
Complete end-of-line system — product infeed, inspection, case packing, Cartesian palletizing and pallet outfeed conveyors operating as one integrated flow.
END-OF-LINE FLOW

Integrated End-of-Line Automation from Product to Dispatch

End-of-line automation synchronizes the final operations from product discharge at the production line through storage or dispatch.

Product DischargeControlled transfer from the production line
ConveyingTransport, accumulation and routing
Case PackingCase packing and case sealing
PalletizingRobotic or Cartesian pallet patterning
Stretch WrappingLoad stabilization
DispatchWarehouse / forklift / vehicle loading
SYSTEM EQUIPMENT

End-of-Line, Step by Step

The sequence a product follows after packaging until it becomes a dispatch-ready pallet. Each step can be implemented independently or engineered as one fully synchronized line.

End-of-line conveyors and transfer systems

End-of-Line Conveyor Systems

Conveyor infrastructure moves products and pallets in a controlled, synchronized and safe manner, sized according to line speed and product characteristics.

  • Belt and roller conveyors
  • Chain and pallet transfers
  • Merge/diverge and turn modules
  • Product separation and routing
Case erecting and case filling machine

Case Erecting

Flat case blanks are picked from the magazine, erected and formed, then the bottom flaps are closed to prepare the case for filling.

  • Automatic case erecting
  • Bottom flap taping or gluing
  • Magazine feeding and level control
  • Format changeover for different case sizes
Case filling and product loading line

Case Packing

Packaged products are grouped and placed into cases in a controlled sequence, using Cartesian or robotic handling according to the product type.

  • Product grouping and sequencing
  • Cartesian or robotic pick & place
  • Divider insertion
  • Case packing pattern management
Case sealing and taping machine

Case Sealing

The filled case is closed by folding the top flaps and sealing them with tape or hot-melt adhesive, making it ready for dispatch.

  • Top and bottom case sealing
  • Hot-melt adhesive sealing
  • Automatic case size detection
  • Labeling and coding integration
Cartesian palletizing line

Cartesian Palletizing

Cases are arranged on pallets in a defined pattern using Cartesian (gantry) axes. This solution is preferred for stable product flows and applications requiring consistent throughput.

  • Gantry / Cartesian axis system
  • Recipe-based pallet patterns
  • High and consistent throughput
  • Pallet infeed and outfeed conveyors
Robotic arm palletizing line

Robotic Arm Palletizing

A multi-axis robotic arm provides flexible pallet patterns and rapid product changeover, making it advantageous for lines with multiple SKUs and frequent pattern changes.

  • 4–6 axis robotic arm
  • Flexible and rapid pattern changeover
  • Multi-SKU management
  • Safety guarding and light curtains
Rotary turntable pallet stretch wrapper

Pallet Stretch Wrapping

Automatic film wrapping and load stabilization to maintain pallet integrity during transport and storage.

  • Rotary turntable or top-press wrapping
  • Film pre-stretch
  • Wrapping recipe and layer-count adjustment
  • Film cutting and sealing
INTEGRATION

Integrate End-of-Line Automation into Your Existing Production Line

Integrated end-of-line automation system
PLC / HMI

Synchronized operation of all machines under a unified control architecture.

Robot Integration

Pick & place, case packing, palletizing and depalletizing applications.

Quality Control

Cameras, sensors, barcode readers, metal detectors and inspection stations.

Data & Traceability

Monitoring of production counts, downtime, recipes and fault information.

INDUSTRIES

Different End-of-Line Architectures for Different Products

01

Food

Packaged products, cases, crates and pallet flows.

02

Beverage

Bottles, crates, multipacks and palletizing.

03

Cosmetics & Chemicals

Boxes, cans, cases and handling of sensitive products.

04

Plastics & Packaging

Boxes, containers, bottles and various unit loads.

05

Logistics

Warehouse infeed, dispatch preparation and automated material handling.

ADVANTAGES

Benefits of End-of-Line Automation

Reduced Manual Handling

Repetitive conveying, stacking and wrapping operations are automated.

Consistent Output Quality

Pallet patterns, case layouts and wrapping parameters can be managed through recipes.

Continuous Flow

Accumulation and synchronization solutions reduce bottlenecks in the production line.

Safe Operation

Risk-prone manual handling and palletizing operations are transferred to controlled automation.

PROJECT PROCESS

From Requirement to Commissioning

01

Analysis

Analysis of product, capacity, shifts, existing line and available space.

02

Layout

2D/3D layout, flow and accessibility scenarios.

03

Engineering

Mechanical, electrical and automation design.

04

Manufacturing & Integration

Machine manufacturing, assembly and software integration.

05

Testing & Commissioning

FAT/SAT, optimization, training and handover.

FAQ

About End-of-Line Systems

Is an end-of-line system a single machine?

No. Depending on the application, it can be an integrated line combining conveyors, case packing, case sealing, robotic palletizing, stretch wrapping and inspection/control systems.

Can it be integrated into my existing production line?

Yes. Integration can be engineered by analyzing the existing machines’ discharge heights, speeds, product orientation, PLC communication and available space.

Can it handle multiple product or case sizes?

Different product and case formats can be managed through recipes with the appropriate mechanical and automation architecture.

Is robotic palletizing necessary for every facility?

No. Robotic or alternative automation options are selected by evaluating throughput, product weight, pallet pattern, shift structure and investment objectives.

Let’s Automate the Final Step of Your Production Line

Share your product type, target throughput and existing line layout; we will design the most suitable end-of-line architecture together.

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